Lager than Life
Pilsener

by

Stephen Neilsen

With the warmer weather on its way our preference turns to the cool, crisp lager that we brewed during winter's cooler weather.

What is lager, why is it different from ale, and why is it so important in the history of brewing?

The answer to the first two questions may, at first, seem obvious, but, considering the importance of lager in the history of brewing, the answers become somewhat more complex, and considerably more interesting.

So, its time to blow away a few spiderwebs and misconceptions and attempt to make sense of why lager and specifically pilsener style has become the most popular style of beer in the world.

Take a look at the information on the sidebars and please make any comments or ask any questions.

Happy Brewing!

Steve.

Historical Perspective

The process of storing beer in caves was practiced from at least 500 years ago in Germany, which is where the word lager ("store" ) comes from, although there is some evidence that the Egyptians may have seen the advantage of maturing beer in cool conditions.

The confusion arises in the mid nineteenth century, when, according to popular belief, a new strain of yeast "saccharomyces carlsbergensis" came from the depths of Bavaria, made its way to Vienna and Bohemia, and the rest, as they say, is history, or is it ?

 

The Yeast

Lets have a look at this yeast.

Certainly by 1842 brewers and scientists knew that yeast was an important part of beer making (quite an advance from the days of The Reinheitsgebot where yeast is not even mentioned) though they were uncertain as to its function.

The renowned chemist of the time Justus von Liebig believed that fermentation was a chemical reaction triggered by the death and decomposition of yeast, whereas Theodore Schwann considered that fermentation was a living process involving the reproduction of yeast cells. It was not until Pasteur's experiments at the end of the 1870's that Schwann was shown to be correct.

The brewers did know that different breweries' yeast affected beer in different ways. In fact Sedlmayer and Dreher (more on them later) travelled around Europe and Britain around 1830 carrying a specially commissioned metal tube with a hidden valve with which they "stole" samples of fermenting wort, yeast and all.

The most probable answer to all this is that brewing practices in Northern Europe, particularly the British Isles, where the yeast was skimmed from the top of the ferment contrasted with the southern German practice which involved fermenting and lagering at low temperatures(beer was not made in the summer).

Thus we have two strains of yeast, one adapted to live well in warm, open conditions and another adapted to cold conditions, where the yeast would sink to the bottom during the storage period.

Fermentation, after all, occurs throughout the wort, not exclusively at the top or bottom !
The yeast used in Bavaria at the time was probably a mixed strain of S,Cerevisiae and S.Carlsbergensis (now S. Uvaram). S.Uvarum was first isolated as a single cell by Emil Hansen at the Carlsberg Brewery in Denmark in 1883.

The Carlsberg Brewery was founded by Jacob Jacobsen in 1847. Jacobsen had studied under Sedlmayer and it is believed that his yeast came from Sedlmayer's Spaten Brewery in Munich.

 

The Beer

The beer drunk prior to the 1840's was generally dark and cloudy, as, by some reports, were the drinkers.

Improvements in brewing practice were to change greatly the face of beer, and, of course its drinkers. This was the industrial revolution, and with it came changes, not only to the way we worked but the way we moved, ourselves as well as produce. It was the Age of Steam. The easy movement of raw materials (barley) and finished product (beer) meant that beer need no longer be brewed on the premises.

This was the beginning of the mega-brewery. Gustav Sedlmayer of Munich and Anton Dreher of Vienna were two brewers who travelled extensively throughout Europe and the British Isles, visiting breweries to examine and learn how others made their beer.

Importantly, they discovered that the British malsters used much gentler kilning, thus producing paler malts than the direct heat, higher temperature kilning used by Bavarian malsters. They also bought back a Saccorometer (hydrometer) from Britain.

Much time was spent by Sedlmayer examining the techniques of making Porter, and it was these techniques that he took back to Munich intent on brewing a copper-brown beer of great clarity to be drunk from the now popular glass vessels.

Two dates are given for the introduction of modern "lager". The first is the Oktoberfest of 1841 when Sedlmayer and Dreher intoduced bright, copper coloured beers. For the second we travel to Bohemia, and the city of Plzen.

Plzen had had a proud history of brewing, going back to its foundation as New Plzen in 1295 by King Wencelas II of Bohemia who gave the 260 citizens the rights to brew and sell beer from their houses. As New Plzen was located on the Radbuza River near the confluence of the rivers Mze, Radbuza, Uhlava, and Uslava it was a focal point of trade routes, so the license to brew and sell beer was valuable and guarded.

The Bohemians too, travelled, and gained much from the brewing practices of the Austrians and Germans. In 1838 a number of brewers joined together to form the Mestansky Pivovar (Citizens' Brewery), the brewery was later renamed Plzensky Prazdroj, meaning "original source of Pilsener" in Czech.

Another confluence , this time of ingredients, the pure, soft water from a well beneath the brewery, the particular type of Barley grown in nearby Moravia, the spicy hops from the nearby Zatec region and yeast possibly from the Spaten brewery in Munich created the world's first golden beer Plzner, created by the Bavarian brewer Josef Groll.

Legend has it that the malt master, topped up with the local product fell asleep and let the kilning fires go out, creating the mildly kilned malt so necessary for this type of beer, though it is more likely that the practice was introduced as a result of the British malting techniques.

This new, clear and sparkling beer soon swept the world. Strangely, the brewers of Munich and Vienna, the original lager makers were greatly opposed to the light coloured beer, and it was not for some 30 years that the style Helles (lighter) began to be brewed in any volume in Bavaria.

At the same time refrigeration became available to the brewers, thus allowing them to brew year round.

So, there we have it, pilsener style lager, the universal beer, first brewed in the now Czech Republic, created by a Bavarian using British malting techniques and made famous by the Americans (that's another story).

 

Style Basics
Bohemian Pilsner
Original Gravity: 1.044 - 1.056
Bitterness in IBU: 35 - 45
Alcohol by Volume: 4.0 - 5.3 %
Colour(SRM): 3 - 5
Appearance:
Light gold to deep copper gold colour. Clear, with a dense, creamy white head. Medium carbonation.
Aroma:
Should be rich with a complex malt and a spicy, floral, Saaz hop bouquet. Moderate diacetyl acceptable.
Flavour:
Rich complex maltiness combined with pronounced soft, rounded bitterness and flavour from Saaz hops. Moderate
diacetyl acceptable. Bitterness is prominent but never harsh and does not linger. No astringency. The aftertaste is balanced between malt and hops. Clean, no fruitiness or esters.
Body:
Medium bodied. Medium carbonation.
Overall impression:
Crisp, complex and well rounded yet refreshing. Saaz hops and low sulfate, low carbonate water provide a distinctively soft, rounded hop profile.
Recipe Basics

Full Mash

While this may be closer to a German Pilsener in style, it is one of my favourites. Based on 22litres with an SG of 1.042 and 20 IBU

3.8kg Bairds UK Lager Malt
200 grams Caramalt
70 grams Hallertau 3.5% AAU

Partial Mash

For an SG of around 1.045 and 20 IBU.

1 kg cracked English Lager malt
200 grams Munich malt
2kg Dried light Malt Extract
70g of Hallertau 3.5% AAU

Yeast

There are a number of suitable yeast strains available from all yeast manufacturers, and each will have a slightly different flavour profile. However, the prime characteristic required of lager yeast is that it is able to ferment and condition the beer at the low temperatures used.

Use your favoured lager yeast, and pitching method, though I must put in a plug for Saflager 34/70 in a 1 litre starter and a 12C fermentation temp.

Water

It is often said that soft water is necessary for making lagers, especially pale lagers. While this is more or less true, there are plenty of exceptions. Dortmund, one of the great brewing centers of Germany, has extremely hard water (1,000 ppm of total dissolved solids), yet both Pilseners and the famous Dortmund Export style are successfully brewed there.

The fact is that the whole concept of water hardness is so vague that it is nearly useless for purposes of evaluating brewing water. What matters is the specific ion content of the water, and by adjusting the brewing process, Pilseners can be brewed from vastly different water supplies.

Calcium should be in the range of 50 to 100 ppm. The main effect of calcium is to assist in lowering the mash pH into the desirable range of 5.5 to 5.2. Plzen water contains only about 10 ppm calcium, but the breweries decoction mash which effectively lowers the pH into the proper range. Calcium chloride or calcium sulfate can be used to adjust the calcium levels for infusion mashing. Calcium chloride is recommended for lagers as chloride emphasizes sweetness, whereas sulfate imparts a sharp, dry edge to hop bitterness which does not complement the flavor of Pilsener beers.

The most important ion in brewing water is bicarbonate/carbonate, which is often called the "total alkalinity". When brewing pale lagers the water needs to have a low total alkalinity - ideally under 50 ppm and certainly not higher than 75 ppm. Fortunately, it is fairly simple to remove excess bicarbonate from most water supplies by boiling for a short time and decanting off the precipitated calcium carbonate (chalk).

Let's Brew

Full Mash

The recipe I am using is based on that provided to me by Wes Smith. I am using my technique, which may not be suitable to all brewers, but works in my set-up.

Infuse the grains at 60°C for 10-15 minutes. To do this I would place about 11 litres of water at 65°C in my mash tun, dump the grains in and give the whole lot a thorough wetting. The temperature should stabilise at 60°C.

Increase the temperature to 65°-66°C and hold to conversion. I would add 2 - 2.5 litres of boiling water to the tun.

Mash out at 74°-76°C. I drain about 6 litres off, heat to 78°C or so and dump back in and then add some boiling water.

Sparge until about 25 litres are in your boiler.

At start of boil add 50 grams of 3.5% Hallertau. 60 minute boil with 20 grams of aroma hop for last 5 to 10 minutes.

Partial Mash

A full mash will take all day, but here is a short cut partial mash that will produce an excellent beer with less than two hours work.

Warm an esky with hot water, drain and add 3.5 litres of water at 72C. Dump and stir through 1kg cracked English Lager malt and 200 grams of munich, if you want a little colour I would add half crystal, half munich. If you don't have a small esky, you can use a small stockpot in a preheated oven.

Put the lid on and leave for 60 minutes.
After this time congradulate yourself for completing your first mash.

Scoop the grains into a colander over a big saucepan (you may need more than one) and rinse slowly as possible (use a plastic watering can) with about 4 litres of 75C water.

Dissolve 2kg of Dried light Malt Extract in 8 ltres of boiling water, add your wort from the grains and bring to boil, watch out for boil over.

At boil add 50g of Hallertau 3.5% (you may want to use a hop bag). After 50 minutes add another 15grams and boil for a further 10.

Have an ice slurry ready to cool the wort in, cool (with a sterilised lid on the pot) and pour into fermentor trying to leave the trub (crap on the bottom) in the boiler and top up with cold water.

Pitch yeast and ferment as usual. Your SG should be around 1.045.

 

References

This was cobbled together from the Internet in general but I must give particular acknowledgement to the works of Michael Jackson and Peter Ensminger.

Miller, D, Continental Pilsener, Classic Beer Style series No.2, Brewers Publications Boulder Colorado

Daniels, R, Designing Great Beers, 1996, Brewers Publications Boulder Colorado

Papazian C, The New Complete Joy of Home Brewing, 1991, Avon Books, New York.